MajorCraft Factory

Company overview

Company nameMajor Craft Vietnam Co., LTd.
AddressPlot 416, Road 13, Amata Industrial Park, Long Binh Ward, Dong Nai Province, Vietnam
Tel(+84) 0251-8877-150
Fax(+84) 0251-8877-154

Company history

13th September, 2011Establish the company
September 2012Start the production
October 2016Expand the factory
October 2022Complete the second factory (5 floors)

Process of production

Major Craft rods are manufactured from superior materials using superior technology and abundant experience.
And the high quality and reasonable price are characteristics of every products we produce. The carbon prepreg is imported from Japan. It’s mainly Toray and Mitsubishi Rayon makes. All guides we use are Japanese Fuji guide.
In addition to rod production, we have also established production systems for hooks and assist hooks.

We describe the process step by step.
(Click each photo. You can see the closeup photo)

Storage of carbon prepreg

The carbon prepreg is stored in cooler (0℃) and freezer (-20℃).

Cutting carbon prepreg

Cutting carbon prepreg.

Tacking

Iron it to attach it with the mandrel.

Rolling

Then roll it using the rolling machine with the consistent pressure against the material.

Taping

Tighten the carbon prepreg with the taping machine with uniform and appropriate level of power.

Burning

Heat the carbon prepreg at a specified temperature and duration.

Cutting blanks

Cut blanks.

Sanding

The carbon prepreg is stored in cooler (0℃) and freezer (-20℃).

Centerless

Process the joint sections of multi-piece rods.

Painting

Put the blank through the hole and pull it all the way to paint the entire surface evenly.

Spray-paint

Spray-paint.

Putting sticker

Attach the sticker on the right position and move on to the epoxy coating process.

Assembly

Assemble each part including EVA handle, reel seat, metal parts, etc. with glue.

Setting

Guide attachment

Wrap each guide with the designated color thread on the specific position.

This work demends the proficient skills.

Then send to epoxy section.

Epoxy coating

Coat the thread of guide with epoxy while spinning. Then rotate the the blank to apply epoxy evenly.

Epoxy

Weight hanging test

Load the rod with a specified weight hanging, and then raise the rod while maintaining the weight position to check for damage.

Inspection

Only the products that pass the hanging test are to be placed on the inspection table. After that, each item is inspected one by one for the folowing points. Although these points are also inspected during each earlier production stage, but we verify them again during this final inspection. We check that the blank is straight with no bending or twisting, inspect the tip section strength, verify guide placement and condition, and examine the stickers, grip’s adhesion, and mounting orientation of the assembled parts, and confirm there is no stain or scractch on the entire rod.

Packing

Only products that have passed inspection can be placed in the rod bag.

put them and cushion material into the box.And put the sticker of model number & box no..