| Date of establishment | 13th September, 2011 |
|---|---|
| Number of employees | 91 (at 1st December, 2012) |
| Equipment | Equipmentfreezer, coolerator, rolling machine, taping machine, firing furnace, cutting machine, sanding machine, centerless grinding machine & etc. |
| Site area | 4,175 square meter |
| Address | 242/2 Road 12 Amata Industrial Park, Bien Hoa city, Dong Nai province, Vietnam |
| Tel | +84-618877150 |
| Fax | +84-618877154 |
| Montyly production | 10,000pcs |
| MOQ of OEM | more than 100pcs per models |
Process of production
Major Craft rods are manufactured from superior materials using modern technology and abundant experience.
And the incomparable quality and reasonable price are characteristics of every products we produce.
The carbon material is imported from Japan. It's Mitsubishi Rayon & Toray makes.
All guides we use are Japanese Fuji guide.
The coating material & thread also are imported from Japan.
Only Major Craft Vietnam make the straight blanks.
We describe the process step by step.
We describe the process step by step.
(Click each photo. You can see the closeup photo)
Storage of carbon
The carbon material is preserved in coolerator (0 degree) and freezer (-20 degree). (due to storage period)
Cutting
TCut the carbon as per each paper patterns.
Tucking
Bond it to the mandrel by iron.
Rolling
Then roll it by rolling machine.And the strength of rolling is set model by model.
Taping
Wrap the tape round blanks by taping machine. And it should be appropriate level of power.
Burning
Burn the taped blanks by setup temperature and time.
Cutting
Cut in regulation size.
Sanding
Sand the blanks by regulation method.
Centerless
Centerless
Painting
We can paint equally by inserting blanks into the hole of rubber seal and pulling out.
Painting
Spray-paint
Spray-paint.
Sticker
Attach the sticker on the specified position and send to epoxy section.
Sticker
Setting
Set up each equipments (EVA handle, reel seat, metal parts & etc..) by bond.
Setting
Setting
Guide attachment
Wrap each guides by the specified color thread on the specified position.
Guide attachment
This work demends the proficient skills.
Guide attachment
Then send to epoxy section.
Epoxy
Coat the thread of guide with epoxy while spinning. Then the epoxy attach equally by spinning the blanks.
Epoxy
Weight test
String test: check the level of weight which each rods correspond to.
Inspection
After passing the test, they are lined up on the table of inspection. Then inspect 100% one by one. We check the next points by inspectors who are understanding Japanese quality level. Length of rod, sticker, strength of tip section by hand bending, Stain & Scratch of handle, grip & blanks by hand & sight, metal part, joint section & etc..If we find the rejected point and it can be repair, we return to each sections. And after repair, weinspect again from the first.
Inspection
Packing
Only passing products put into rod bag.
Packing
put them and cushion material into the box.And put the sticker of model number & box no..
Packing
