Introduction of Major Craft Vietnam factory
Date of establishment 13th September, 2011
Number of employees 91 (at 1st December, 2012)
Equipment Equipmentfreezer, coolerator, rolling machine, taping machine, firing furnace, cutting machine, sanding machine, centerless grinding machine & etc.
Site area 4,175 square meter
Address 242/2 Road 12 Amata Industrial Park, Bien Hoa city, Dong Nai province, Vietnam
Tel +84-618877150
Fax +84-618877154
Montyly production 10,000pcs
MOQ of OEM more than 100pcs per models

Process of production

Major Craft rods are manufactured from superior materials using modern technology and abundant experience.
And the incomparable quality and reasonable price are characteristics of every products we produce.
The carbon material is imported from Japan. It's Mitsubishi Rayon & Toray makes.
All guides we use are Japanese Fuji guide.
The coating material & thread also are imported from Japan.
Only Major Craft Vietnam make the straight blanks.

We describe the process step by step.

We describe the process step by step.
(Click each photo. You can see the closeup photo)

Storage of carbon

Storage of carbon

The carbon material is preserved in coolerator (0 degree) and freezer (-20 degree). (due to storage period)

Cutting

Cutting

TCut the carbon as per each paper patterns.

Tucking

Tucking

Bond it to the mandrel by iron.

Rolling

Rolling

Then roll it by rolling machine.And the strength of rolling is set model by model.

Taping

Taping

Wrap the tape round blanks by taping machine. And it should be appropriate level of power.

Burning

Burning

Burn the taped blanks by setup temperature and time.

Cutting

Cutting

Cut in regulation size.

Sanding

Sanding

Sand the blanks by regulation method.

Centerless

Centerless

Centerless

Painting

Painting

We can paint equally by inserting blanks into the hole of rubber seal and pulling out.

Painting

Painting

Spray-paint

Spray-paint

Spray-paint.

Sticker

Sticker

Attach the sticker on the specified position and send to epoxy section.

Sticker

Sticker

Setting

Setting

Set up each equipments (EVA handle, reel seat, metal parts & etc..) by bond.

Setting

Setting

Setting

Setting

Guide attachment

Spray-paint

Wrap each guides by the specified color thread on the specified position.

Guide attachment

Guide attachment

This work demends the proficient skills.

Guide attachment

Guide attachment

Then send to epoxy section.

Epoxy

Epoxy

Coat the thread of guide with epoxy while spinning. Then the epoxy attach equally by spinning the blanks.

Epoxy

Epoxy

Weight test

Weight test

String test: check the level of weight which each rods correspond to.

Inspection

Inspection

After passing the test, they are lined up on the table of inspection. Then inspect 100% one by one. We check the next points by inspectors who are understanding Japanese quality level. Length of rod, sticker, strength of tip section by hand bending, Stain & Scratch of handle, grip & blanks by hand & sight, metal part, joint section & etc..If we find the rejected point and it can be repair, we return to each sections. And after repair, weinspect again from the first.

Inspection

Inspection

Packing

Packing

Only passing products put into rod bag.

Packing

Packing

put them and cushion material into the box.And put the sticker of model number & box no..

Packing

Packing